Advanced 3 Round Insulation Plates for AI Cooling Solutions
Advanced 3 Round Insulation Plates for AI Cooling Solutions
As industries strive for higher energy efficiency and corrosion resistance, insulation fastening systems have evolved rapidly. Today, 円形断熱板3枚 have become the industry standard for secure, reliable, and long-lasting insulation attachment solutions. In this comprehensive guide, we will delve into the latest trends, structural and technical specifications, leading manufacturers, comparison of custom solutions, and real-world projects involving these plates.
This article is tailored for professionals in the petrochemical, HVAC, water treatment, and heavy industry sectors who demand data-driven, authoritative insights on insulated metal plate and insulation plate technologies.
Insulated Metal Plate Example from Gardepota
Industrial Application: Insulation Plates
Market Trends & Industry Outlook – 3 Round Insulation Plates in 2024
- ↑ 11% Global insulation fastening plates market CAGR 2022-2027 (source).
- ISO/EN/ASTM Increasing adoption of higher international testing standards for insulation plates.
- Eco-materials Demand for stainless steel, aluminum, and polymer coatings in high-humidity/corrosion-prone sectors.
- AI + Automation CNC molding and automated QC driving precision and production consistency.
- End-users: Power plants, LNG terminals, chemical factories, shipyards, food complexes, data centers (energy-saving priority).
Industry Applications
円形断熱板3枚 are universal in:
- Petrochemical: Cryogenic pipelines, tanks, and offshore modules.
- Water Supply & Drainage: Municipal & industrial pipeline insulation anchoring.
- Metallurgy: Thermal lining fasteners and refractory wall fixation.
- HVAC: Duct insulation, steel structure buildings, cold storage facilities.
Precision Barbed Design (Product Detail)
Technical Specifications & Comparison Table
| Parameter | 3 Round Insulation Plates | Traditional Flat Insulation Plate | Reinforced Metal Insulation Plate |
|---|---|---|---|
| Standard Diameter (mm) | 60, 76, 89 | 50, 76 | 80, 100 |
| Material | Galvanized Steel, Stainless Steel, Aluminum | Carbon Steel | Zinc-Al Alloy, SS316L |
| Plate Thickness (mm) | 0.6 - 1.0 | 0.7 - 1.2 | 0.8 - 1.5 |
| Corrosion Resistance | High (ISO 12944 C4/C5) | Moderate | Excellent |
| Compatibility | Rockwool, XPS, EPS, Polyiso | EPS, Polyiso | All |
| Press Die Type | Deep Drawn, CNC-stamped | Stamped | CNC-lasered |
| Typical Service Life (years) | ≥ 25 | 10–20 | 20–40 |
| Certifications | ISO 9001:2015, ANSI/AWS D1.1 | EN 10130 | ISO 12944, ASTM E84 |
Product Focus: 2-3/8 バーブプレート-2
Among leading solutions, the 2-3/8 バーブプレート-2 stands out for its advanced manufacturing, robust corrosion resistance, and versatile utility.
On-Site Installation: Fasteners & Plates
Manufacturing Process of 3 Round Insulation Plates
1. Raw Material Selection
- High-purity galvanized sheets or 304/316L stainless steel coils
- Certified for ISO 9001:2015 traceability
2. Precision Stamping/Deep Drawing
- Automated stamping line forms plate & barbs
- CNC controls ensure concentricity & edge uniformity
3. Surface Finishing & Treatment
- Hot-dip galvanizing / Passivation for anti-rust (ISO 12944)
- QC Inspection (Visual + XRF Analysis)
4. Final Quality Control
- Mechanical pull test ≥ 1500N (ISO/ASTM E488)
- Dimension, flatness and barb height check (laser metrology)
5. Packaging & Lot ID
- Heat-sealed, lot-coded PE bags or cartons
- Full traceability; batch test records
Schematic: 3 Round Insulation Plates manufacturing process from raw metal to finishing & QC
For a video overview, see Insulation Plate Production Line Video
Material, Craft, and Quality Assurance
- Material: Galvanized steel (G90), SS304/316L, and aluminum alloys (6061/7075); custom surface polymer options available.
- Process Controls: CNC Deep Drawing, robotic transfer, double-die barb punching.
- International Standards: All batches tested to ISO 9001, ANSI/AWS D1.1, ASTM A653.
- Expected Service Life: 25–40 years under standard outdoor chemical plant conditions (verified by accelerated salt spray testing; see ASTM DP0017-09).
- Sustainability: 100% recyclable metals; low-VOC passivation for green certifications.
Performance Data Visualization
Core Technical Parameters: 2-3/8 バーブプレート-2
Material Distribution (Typical Lot)
Salt Spray Test (Hours to Corrosion)
Manufacturer Comparison Table: Leading Suppliers
| Vendor | Country | Flagship Product | Main Certifications | Annual Output | Lead Time |
|---|---|---|---|---|---|
| Gardepota | China | 2-3/8 バーブプレート-2 | ISO 9001, ISO 14001 | 17 million pcs | 10–15 days |
| ITW Insulation Systems | USA | ITW Insul-Plate 3" | ASTM A653, ANSI | 13 million pcs | 15–25 days |
| Hapri Oy | Finland | Barbed Steel Plate | EN 10130, ISO 12944 | 7 million pcs | 18–30 days |
| Fastener Fair UK | UK | Roundbarb Fix Plate | ISO 9001, RoHS | 4 million pcs | 14–20 days |
Custom Solutions & OEM Options
- Custom diameters up to 140 mm, thickness 0.5–1.2 mm, barbs pattern per insulation density.
- Barb geometry tailored for mineral wool, polyisocyanurate, or foam glass boards.
- Logo engraving, QR coding, anti-counterfeit lot marking for asset management.
- Surface: Powder-coating, high-visibility paint, HDG for heavy chemical applications (per project spec).
Case Study: LNG Terminal Insulation Retrofit (2023, Malaysia)
Scope: Replace corroded carbon steel plates with 円形断熱板3枚 (316L, barbed) across 4 dock pipelines and 2 tank farms.
Result: Average thermal loss reduced 17.2%, no fixation failures during monsoon season, corrosion complaints zero at 20-month follow-up.
End-user Quote: “Transitioning to barbed 絶縁金属板 types cut our insulation maintenance budget in half and extended re-inspection intervals.” - Petronas Project Lead Engineer
Result: Average thermal loss reduced 17.2%, no fixation failures during monsoon season, corrosion complaints zero at 20-month follow-up.
End-user Quote: “Transitioning to barbed 絶縁金属板 types cut our insulation maintenance budget in half and extended re-inspection intervals.” - Petronas Project Lead Engineer
Case Study: District Heating Network, Germany
Spec: 2-3/8 Barbed Plate-2, HDG, used for polyiso board anchoring in outdoor pre-insulated pipe trench.
Keeping EN/ISO/ASTM standards compliance throughout, system longevity for 22+ years predicted by FEA modeling.
Keeping EN/ISO/ASTM standards compliance throughout, system longevity for 22+ years predicted by FEA modeling.
Application Scenarios
- Petrochemical Process Lines: Withstand high-H2S, coastal, or acidic atmospheres.
- Municipal/Industrial Water Plants: Maintain plate integrity even with daily freeze-thaw cycling.
- Power Gen / Thermal Plants: Secure refractory & high-T insulation, insulate flue gas lines.
- Cryogenic Storage (-185°C to +600°C): No brittleness, attaches specified mineral wools reliably in LNG, air separation, and hydrogen pipelines.
- Modular Building HVAC: Fast on-site assembly for pre-insulated panels & ductwork.
Certifications, Testing, and Industry Compliance
Gardepota’s 3 Round Insulation Plates are produced in ISO 9001:2015, ISO 14001 and ANSI-compliant factories.
Each batch is:
- Salt-spray tested (ASTM B117), min. 500 hours no red rust
- Tensile tested (>1500N pull resistance, per EN 13162)
- Verified by third-party labs: SGS and IKTEST
- Backed by 2-year product replacement guarantee
- Full documentation, CoC, and warranty available on request
Professional FAQ – Insulation Plate Engineering
Q1: What material grades are available for 円形断熱板3枚?
A: Available grades include galvanized steel (G40/G60/G90, ASTM A653), SS304, SS316L, and 6061 aluminum. Select based on corrosion risk and mechanical load.
Q2: What is the standard diameter and plate thickness for industry use?
A: Main diameters are 60 mm (2-3/8”), 76 mm (3”), and 89 mm (3.5”) with thickness from 0.6 to 1.0 mm. The 2-3/8 バーブプレート-2 is precisely 60 mm in diameter with a 0.8 mm body for versatile applications.
Q3: How are plates attached on-site to the insulation?
A: Typically via mechanical pins (welded or adhered base), self-drilling fasteners, or adhesive anchors. Barbed edges press through the insulation, locking in place to resist pull-out accurately.
Q4: What standards govern inspection and quality?
A: Major inspection standards are ISO 9001, ANSI/AWS D1.1 for weldable plates, and EN 13162 for insulation fixation. Test reports and lot data are supplied per order.
Q5: Are custom colors/finishes available for project branding?
A: Yes, powder coating (RAL/ANSI colors) and corrosion-resistant finishes can be ordered. Company logo or batch code laser etching is optional for asset tracking.
Q6: What is the typical delivery time for OEM or large batch orders?
A: Standard: 7–12 days for stock spec, or 18–35 days for full OEM per-volume. Full logistics and tracked shipping available worldwide.
Q7: What is the warranty/aftermarket support?
A: All plates carry a 2-year no-rust guarantee and technical support throughout installation life. Application guides, on-site technical trainings, and bulk inspection services are available.
Delivery, Warranty, and Customer Support
- Lead Time: 7–15 days (in-stock); 18–35 days (custom)
- Minimum Order: 8000 units / type
- Packaging: Industry export cartons / heat-sealed bags with QR batch trace
- Warranty: 2 years corrosion and manufacturing defect replacement; extendable for project contracts
- Global Support: 24h/7d tech inquiry and application engineering
- Docs: Mill cert, CoC, third-party lab reports with every delivery
Conclusion & Authoritative References
円形断熱板3枚 (i.e., advanced 断熱固定プレート with barbed designs) represent a high-value upgrade across energy, infrastructure, and heavy industry insulation projects. Leveraging ISO and ANSI-compliant manufacturing and rigorous third-party test protocols, they deliver on both durability and performance benchmarks.
To further explore compliance, emerging R&D, and customer reviews, consult the following authorities:
